5 factors to consider before buying liquid filling equipment
As a liquid manufacturer, your equipment needs to handle predetermined container types and sizes, but that doesn’t mean you can’t optimize the production process in other ways. If you choose a system that provides the flexibility to handle varying products, meets safety standards and will allow your operation to address customer demands well into the future, you will definitely boost your efficiency and get the most out of the investment. Feige FILLING considers all of these factors as it helps its customers identify the right filling machine for their production processes to ensure efficient performance and, ideally, save resources. Our sales team is your competent partner for thorough consulting based on your individual requirements.
First, it’s important to understand two of the biggest questions that affect liquid manufacturing:
- How is the product transported and used?
Industrial filling systems are specifically designed for certain container types and sizes, which means that the market demand determines the type of liquid filling machine. If a producer orders ethanol in large quantities, for example, the machine should be able to handle at least canisters of different sizes or even IBC containers. An automated palletizing solution can be included for canisters while IBC containers have to be transported separately. Companies may even decide on special packaging to drive sales as part of their marketing efforts. All of these are reasons why manufacturers need to stay flexible for changing container requirements and production demands and adapt their processes accordingly. - Which legal regulations apply?
The handling of corrosive or flammable liquids is strictly regulated to ensure safety standards along the whole production and distribution process. These legal restrictions can vary internationally and are often updated, which can lead to issues with operating filling equipment. Finding regulation compliant and efficient equipment can be a complex process, but it is essential in the liquids industry. Feige FILLING specializes in systems with high safety standards, including ATEX certified equipment for explosive materials.
These external factors are the first step to defining the right liquid filling equipment. Ensuring that the machine meets varying customer demands and regional standards are the most important decision factors. But the equipment can do more for you: In order to boost cost-efficiency and streamline goals, manufacturers of liquids should consider all possibilities for equipment customization.
How to choose the right filling machine — five things to consider
- Process efficiency
Even if container type and weight are predetermined by the customer, evaluating the production process from empty container to distribution of the finished product can help detect possibilities for optimization. Whether choosing a drum or pail filling system from Feige FILLING, our team will look at the positioning and palletizing process to recommend a machine that will support your setup in the best way. Feige FILLING’s HMI, for example, allows manufacturers to analyze and control their filling process in real time and adapt the machine settings accordingly to achieve unchanging quality.
- Planning ahead
In order to ensure flexibility for new regulations, norms or changes in capacity, Feige FILLING offers a range of modernization and upgrade options for filling systems. This gives manufacturers the security to react to changing market conditions while staying cost-efficient with their filling equipment.
- Relevant automation
Automatic filling machines are developing quickly, but the level of automation should be decided individually for each production setup. Feige FILLING can provide systems that automatically position, fill, seal and palletize products, but it’s important to discuss which part of the automation will actually simplify the process for the workers on-site and target this specifically.
- Workplace safety considerations
International standards vary, but ensuring a safe work environment will always have a positive effect on employees and public perception. Feige FILLING’s semi- and fully automated filling systems operate in alignment with high European safety standards. Our sales managers will recommend the right equipment to ensure safe integration into the plant and the work process.
- Cost is only one factor
A new machine is a large investment, but decision makers need to look ahead to properly evaluate price: Some of Feige FILLING’s machines have been operating for more than 30 years, which highlights many advantages. A long-lasting filling machine can be upgraded to meet changing demands for years to come. Lower quality equipment, on the other hand, may result in higher maintenance costs. Smooth operation is one of the main goals at Feige FILLING.
Every setup is unique
The ultimate filling machine setup is unique to each operation. The equipment can be matched to your production capacity, materials and workforce to maximize performance while simplifying tasks. Providing reliable and profound recommendations is a priority for us at Feige FILLING. With experience in 5,000 installed liquid filling machines, we know exactly how to choose the best equipment for your business.
Are you looking for new filling equipment? Reach out to our sales team!
23843 Bad Oldesloe